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OINTMENT CREAM MANUFACTURING PLANT
Ointment/Cream Manufacturing Plants are ideal tools for the Pharmaceutical, Cosmetics & Consumer Care Industries for the production of Ointment, Cream, Lotions, Tooth Paste (Medicated, Herbals etc.) and other emulsions & homogenizations. It is specially designed to take care of two critical factors which directly affects the quality of the Ointment/Creams.
-Capacity - 5 to 4000 Kgs.
•MOC-SS 304/SS 316/SS 316L.
• Total Mfg. Plant Consists of Main Mfg. Vessel, Wax Phase Vessel, Water Phase Vessel, Pumps, Power Pack, Working Platform, Interconnecting Pipeline and Control Panel.
• PLC based, with touch screen HMI (optional).
• R&D, Pilot, Single and Double type Model also available as per Client requirements.
• Universal Mixer with contra anchor.
• Contra Anchor for High Viscous Products like Toothpaste.
• FLP Panel & FLP other electrical equipment's can provided as per requirement.
RAPID MIXER GARNULATOR
A Rapid Mixer Granulator is an advanced piece of equipment widely used in the pharmaceutical, chemical, and food industries for efficient mixing and granulation of powders and granules. It operates on the principle of high-speed blending and granulation, ensuring uniform particle size distribution. The equipment comprises a specially designed mixing bowl, an impeller, and a chopper that work together to mix ingredients thoroughly and break down clumps. It significantly reduces processing time while maintaining the desired granule consistency. The machine offers precise control over granule size by adjusting the speed and time of operation. Constructed from high-quality stainless steel, it ensures durability, hygiene, and resistance to corrosion. Rapid mixer granulators are compact, easy to clean, and adhere to GMP standards. They are ideal for batch production and can handle a wide range of materials, making them versatile for various applications.
- Used for efficient mixing and granulation in industries.
- Ensures uniform particle size distribution.
- Equipped with a mixing bowl, impeller, and chopper.
- Reduces processing time with high-speed operations.
- Allows precise control over granule size.
- Built with durable and hygienic stainless steel.
- Compact design and easy-to-clean structure.
- Complies with GMP standards for quality assurance.
REACTORS
Reactors are essential equipment used in industries such as pharmaceuticals, chemicals, petrochemicals, and food processing for carrying out chemical reactions under controlled conditions. They are designed to handle a range of processes, including mixing, heating, cooling, and agitation, ensuring optimal reaction efficiency. Reactors are typically constructed from robust materials like stainless steel or glass-lined steel to resist corrosion and withstand high pressure and temperature. They come in various types, such as batch, continuous, and catalytic, to cater to different industrial needs. Equipped with advanced temperature and pressure control systems, reactors ensure precision and safety during operations. Agitators and baffles within the reactor enhance mixing and heat transfer, improving the overall process. Modern reactors may also include automation features for improved process control and efficiency. They are customizable in size and configuration to suit specific applications. Maintenance-friendly designs ensure long-term usability and cost-effectiveness.
- Used for chemical reactions under controlled conditions.
- Supports processes like mixing, heating, cooling, and agitation.
- Constructed from corrosion-resistant materials for durability.
- Types include batch, continuous, and catalytic reactors.
- Advanced control systems for precise temperature and pressure management.
- Agitators and baffles improve mixing and heat transfer efficiency.
- Customizable designs to meet specific industrial requirements.
RIBBON BLENDER
A ribbon blender is a common industrial machine used for mixing powders, granules, and other dry materials. It consists of a horizontal U-shaped trough and a set of helical ribbons mounted on a rotating shaft. These ribbons, which include both outer and inner layers, move in opposite directions to ensure uniform mixing. Ribbon blenders are widely used in industries like food processing, pharmaceuticals, chemicals, and cosmetics. They are suitable for blending fine powders, granules, and materials with minor liquid content. The blender offers efficient mixing with minimal energy consumption and is designed for easy loading and unloading of materials. Its stainless steel construction ensures durability and hygiene. Ribbon blenders are often customizable with additional features such as heating, cooling, or spray systems for added functionality.
- Purpose: Used for mixing dry powders, granules, and low-viscosity materials in industries like pharmaceuticals, food, and chemicals.
- Design: Features a U-shaped horizontal trough and a helical ribbon agitator.
- Mixing Action: Inner and outer ribbons rotate in opposite directions, ensuring uniform mixing.
- Capacity: Suitable for bulk mixing with high efficiency.
- Material: Commonly made of stainless steel for hygiene and durability.
- Features: Can include options like heating, cooling, or liquid spray systems.
- Applications: Used in industries requiring consistent and homogenous blends.
ROTOCONE VACUUM DRYER
The RotoCone Vacuum Dryer is an advanced drying equipment designed to handle heat-sensitive materials in industries such as pharmaceuticals, chemicals, and food processing. It uses a rotating cone-shaped drum under vacuum conditions to facilitate efficient drying while minimizing heat exposure. The vacuum environment lowers the boiling point of solvents, allowing for a gentle and uniform drying process. The dryer is constructed with high-quality stainless steel, ensuring durability and easy cleaning. Its unique design enhances heat transfer and reduces processing time. The RotoCone Vacuum Dryer is equipped with a sealing system that prevents contamination and ensures product quality. It is highly efficient, offering reduced energy consumption compared to traditional drying methods. The system provides a controlled atmosphere, ensuring precise moisture content. Its user-friendly controls allow for easy operation and monitoring. The equipment complies with GMP standards, making it suitable for high-quality production processes.
- Designed for heat-sensitive materials, ensuring gentle drying.
- Operates under vacuum conditions to reduce boiling points and preserve quality.
- Rotating cone design enhances heat transfer and reduces drying time.
- Made of stainless steel for durability and easy maintenance.
- Provides a controlled environment for precise moisture control.
- Energy-efficient, reducing energy consumption compared to conventional dryers.
- Prevents contamination with an effective sealing system.
SPARKLER FILTER
A Sparkler Filter is a highly efficient filtration device used in industries such as pharmaceuticals, chemicals, food processing, and beverages to achieve precise filtration of liquids. It consists of multiple horizontal filter plates arranged within a tightly sealed vessel, allowing for thorough and uniform filtration. The design ensures minimal product loss while maintaining high flow rates. This filter can handle high pressures, making it ideal for applications requiring fine filtration of viscous liquids. Its modular structure allows easy assembly and disassembly, simplifying cleaning and maintenance. Made from durable materials like stainless steel, it offers excellent corrosion resistance and longevity. The sparkler filter also minimizes contamination risks, ensuring a sterile and clean process. Available in various sizes and configurations, it caters to diverse industrial requirements. Its robust construction and efficient operation make it a preferred choice for industries needing consistent filtration results.
- Ensures precise filtration of liquids in various industries.
- Features horizontal filter plates for thorough filtration.
- Designed for minimal product loss and high flow rates.
- Handles high pressures, suitable for viscous liquid filtration.
- Easy to assemble, disassemble, clean, and maintain.
- Constructed from corrosion-resistant stainless steel.
- Reduces contamination risks, ensuring a sterile process.
STARCH PASTE KETTLE
A Starch Paste Kettle is a specialized piece of equipment used for preparing starch paste, a critical component in various industries such as pharmaceuticals, food, and textiles. This kettle features a hemispherical design for even heat distribution, ensuring uniform mixing and consistent paste quality. It is equipped with an efficient agitator mechanism to prevent lump formation during the cooking process. The kettle operates with steam or electric heating, providing precise temperature control for optimal paste preparation. Constructed from stainless steel, it ensures high durability, corrosion resistance, and compliance with hygiene standards. The tilting mechanism allows for easy discharge of the paste, reducing manual effort and improving operational efficiency. Its compact design makes it suitable for small and large-scale operations. The kettle is also designed for easy cleaning and maintenance, making it a reliable choice for industries requiring consistent starch paste production.
- Designed for preparing starch paste used in various industries.
- Hemispherical shape ensures uniform heating and mixing.
- Efficient agitator prevents lump formation during cooking.
- Operates with steam or electric heating for precise temperature control.
- Made of stainless steel for durability and hygiene compliance.
- Features a tilting mechanism for easy discharge.
- Compact design suitable for small and large-scale use.
- Easy to clean and maintain for consistent performance.
TABLET COATING PAN
A Tablet Coating Pan is a vital piece of equipment used in the pharmaceutical industry to apply a uniform coating to tablets, capsules, or other products. It features a rotating stainless steel pan where the tablets are placed, ensuring even application of coating materials such as sugar, polymers, or films. The pan is integrated with a spraying system for precise and consistent coating. Hot air is circulated to dry the coating quickly, enhancing production efficiency. The device supports a controlled environment, allowing manufacturers to achieve desired coating thickness and texture. Its robust construction ensures durability and hygiene standards are maintained. The equipment is available in various capacities, catering to small-scale to large-scale production requirements. Its user-friendly design allows easy cleaning and maintenance, ensuring minimal downtime. Tablet coating pans are versatile, making them suitable for a variety of formulations and coatings.
- Provides uniform coating for tablets and capsules.
- Stainless steel rotating pan ensures even distribution.
- Equipped with a spraying system for precise coating application.
- Hot air circulation enables quick and efficient drying.
- Maintains a controlled environment for accurate results.
- Robust design for durability and hygiene compliance.
- Available in different capacities for varied production needs.
- Easy to clean and maintain, reducing operational downtime.
VACUUM TARY DRYER
A Vacuum Tray Dryer is a specialized piece of equipment designed for drying heat-sensitive materials by creating a low-pressure environment that facilitates drying at lower temperatures. This is particularly useful for pharmaceutical, chemical, and food industries where product integrity is critical. The dryer consists of multiple trays placed within a vacuum chamber, ensuring uniform drying by conduction. With its ability to maintain precise temperature controls, it minimizes the risk of thermal degradation. The vacuum system also removes moisture efficiently, making the process quicker and more energy-efficient. Its robust design ensures reliability, while stainless steel construction offers corrosion resistance. The device is easy to clean and maintain, ensuring high levels of hygiene. Additionally, it operates with minimal noise, making it suitable for controlled environments. Versatile and adaptable, vacuum tray dryers are available in various sizes to meet different production needs.
- Drying method suitable for heat-sensitive materials.
- Operates in a low-pressure environment to lower drying temperatures.
- Uniform drying achieved through trays in a vacuum chamber.
- Precise temperature controls to prevent product degradation.
- Efficient moisture removal for faster processing times.
- Constructed with stainless steel for durability and hygiene.
- Easy to clean and maintain for seamless operations.
- Available in customizable sizes to suit industrial needs.
